Automation Arsenal

Warehouse automation equipment deep-dives: conveying & sorting, mobile robots, AS/RS, picking tech and packing — pros, cons and how to choose.

All (133)Conveying & Sorting (21)Mobile Robots (13)AS/RS (17)Picking Technology (21)Palletizing & Packing (24)Justification & ROI (22)

Automation Arsenal · AS/RS

ASRS vs AMR Cost Comparison: Per-Slot Cost, Throughput, and Risk

An asrs vs amr cost comparison warehouse buyers can actually use: per-slot cost, throughput ceilings, footprint, lead time, and failure modes — with the math from two real projects.

2026-10-16

Automation Arsenal · AS/RS

ASRS Maintenance Windows: How "No-Downtime" Servicing Actually Works

ASRS maintenance windows without downtime: how it actually works, from an automation engineer.

2026-10-15

Automation Arsenal · AS/RS

How Much Power Does an ASRS System Use? Stacker Crane vs Shuttle Energy Breakdown

How much power does an ASRS system use? About $3,000–$3,500 a month for a 10,000-pallet warehouse. This breakdown covers stacker-crane motors, shuttle charging, WCS standby, and lighting — plus a crane-vs-shuttle energy comparison table and four levers to cut the power bill.

2026-10-15

Automation Arsenal · AS/RS

Cube Storage vs Shuttle ASRS: A Real-World Cost Comparison

Cube storage or shuttle ASRS? This cube storage vs shuttle ASRS comparison breaks down density vs elasticity, real project costs, and the three questions to answer before you sign.

2026-10-15

Automation Arsenal · AS/RS

Before an ASRS Goes Live: Cold Test, Hot Test, and Performance Acceptance Checklists

ASRS commissioning acceptance is about more than watching machines move. A 15-year trucking veteran walks through the three gates every automated warehouse must pass — cold test, hot test, and the 72-hour performance run — and why the acceptance checklist belongs in the contract, with final payment tied to sign-off.

2026-10-15

Automation Arsenal · AS/RS

Retrofitting AS/RS into an Existing Warehouse: Floor Loading, Clear Height, Fire Protection

Full disclosure first: our warehouse is 3,000 square meters, 7 meters of clear height, and the floor was poured a decade ago. An AS/RS — the automated storage and retrieval system with those towering stacker cranes — is something I'll probably only ever admire at trade shows. But people keep asking me: "Hey Ma, can an old warehouse be retrofitted with an AS/RS?" Fine. Today I'll measure the three hard thresholds for you, and once you've measured them, you'll know whether you should keep dreaming.

2026-10-14

Automation Arsenal · AS/RS

How Much Does an ASRS Cost Per Pallet Position? The Real Numbers by System Type

How much does an ASRS cost per pallet position? Da Liu breaks the real cost down per position across unit-load, mini-load, shuttle, and VLM systems — plus the payback formula and the maintenance traps vendors won't mention.

2026-10-14

Automation Arsenal · AS/RS

ASRS Single Cycle vs Dual Cycle: Where the Saved Seconds Actually Go

ASRS single cycle vs dual cycle: a dual cycle saves travel, not work. Simulation studies point to roughly 50% less travel and 10-15% more throughput — and the gap between those numbers is decided by pairing rate, slotting, and aisle congestion.

2026-10-14

Automation Arsenal · AS/RS

How to Test ASRS Throughput: An Acceptance Playbook from the WMS Side

How to test ASRS throughput without getting burned: align the test method before arguing about numbers, run the night-before-go-live checklist, and use a four-step playbook when the contract value isn't met.

2026-10-13

Automation Arsenal · AS/RS

High Density Storage vs ASRS: How Much More Can You Store in the Same Footprint?

High density storage vs ASRS storage density compared on the same footprint: a warehouse manager's real-world math on pallet counts, throughput trade-offs, and a 3-question framework for picking your side.

2026-10-12